Weight: At 1.2 g/cm³ compared to glass's 2.5 g/cm³, they're half as heavy, making handling and installation easier.
Fire Resistance: Their UL94 V-2 rating indicates slow burning properties, though they may release flaming droplets. Special grades provide enhanced fire safety.
Chemical Resistance: While resistant to many acids, bases, and solvents, they can be damaged by chemicals like acetone. Industrial applications require careful compatibility testing.
UV Resistance: Standard sheets may yellow with UV exposure, but UV-stabilized versions resist this effect—particularly important for greenhouse roofs.
| Test Item(s) | Limit | Unit(s) | MDL | A1 | ||||||
| Lead (Pb) | 1000 | mg/kg | 2 | ND | ||||||
| Mercury(Hg) | 1000 | mg/kg | 2 | ND | ||||||
| Cadmium(Cd) | 100 | mg/kg | 2 | ND | ||||||
| Hexavaent Chromium(Cr(VI) | 1000 | mg/kg | 8 | ND | ||||||
| Polybrominated biphenyls(PBB) | 1000 | mg/kg | ND | |||||||
| Monobrominated biphenyl (MonoBB) | - | mg/kg | 25 | ND | ||||||
| Dibrominated biphenyl(DiBB) | mg/kg | 25 | ND | |||||||
| Tribrominated biphenyl(TriBB) | mg/kg | 25 | ND | |||||||
| Tetrabrominated bipheny(TetraBB) | mg/kg | 25 | ND | |||||||
| Pentabrominated biphenyl (PentaBB) | - | mg/kg | 25 | ND | ||||||
| Hexabrominated biphenyl (HexaBB) | - | mg/kg | 25 | ND | ||||||
| Heptabrominated biphenyl (HeptaBB) | mg/kg | 25 | ND | |||||||
| Octabrominated biphenyl(OctaBB) | mg/kg | 25 | ND | |||||||
| Nonabrominated biphenyl (NonaBB) | mg/kg | 25 | ND | |||||||
| Decabrominated biphenyl (DecaBB) | - | mg/kg | 25 | ND | ||||||
| Polybrominated diphenyl ethers(PBDE) | 1000 | mg/kg | ND | |||||||
| Monobrominated diphenyl ether(MonoBDE) | mg/kg | 25 | ND | |||||||
| Dibrominated diphenyl ether(DiBDE) | mg/kg | 25 | ND | |||||||
| Tribrominated diphenyl ether(TriBDE) | mg/kg | 25 | ND | |||||||
| Tetrabrominated diphenyl ether(TetraBDE) | mg/kg | 25 | ND | |||||||
| Pentabrominated diphenyl ether(PentaBDE) | mg/kg | 25 | ND | |||||||
| Hexabrominated diphenyl ether(HexaBDE) | mg/kg | 25 | ND | |||||||
| Heptabrominated diphenyl ether(HeptaBDE) | mg/kg | 25 | ND | |||||||
| Octabrominated diphenyl ether(OctaBDE) | mg/kg | 25 | ND | |||||||
Darker Tints (Gray, Bronze):Transmit 10–50% visible light, reducing glare and brightness.
Lighter Tints (Opal, Milky): Transmit 50–85% light, offering diffused illumination (ideal for greenhouses).
Colored Tints (Green, Blue): Vary by shade; green often transmits 60–70% (favors plant growth), while blue may reduce harsh sunlight.
Opal/Milky: Moderate heat blocking but excel at diffusing light to eliminate hotspots.
Special Coatings: Some sheets include low-E (low emissivity) or IR-reflective layers for superior thermal control.
Neutral Tints (Gray, Bronze): Blend with architectural designs; bronze offers a warm hue.
White/Opal: Provide a clean, modern look with soft light diffusion.
Colored Tints (Green, Blue): Used for branding, mood lighting, or agricultural filtering (green promotes plant growth).
Bronze/Gray: High glare reduction, suitable for skylights or automotive applications.
Opal: Reduces glare through light diffusion rather than absorption.
Yes. PC is hygroscopic and must be dried at 120-130°C for 3-4 hours (moisture content <0.02%).
Our Advantage: Pre-dried customized materials available with guaranteed moisture compliance, reducing your production energy costs.
PC offers excellent toughness but can be surface-hardened for demanding applications. Our advanced solutions include:
Andisco Hard Coat (AHC):
Scratch resistance up to 6H pencil hardness for acrylic and HB for polycarbonate
Ideal for touchscreens & automotive interiors
Our Service: In-line coating equipment integration support
Anti-Reflective (AR) Nano-Coatings:
Reduce surface reflectance to <1% while improving hardness
Critical for optical lenses & display covers
Solvent-Induced Crystallization:
Increases surface hardness by 40% via controlled solvent exposure
Maintains 90% light transmission
Case Study: Used in aviation window panels (MIL-STD-810G compliant)
Diamond-Like Carbon (DLC) Deposition:
Achieves 15-20 GPa nano-hardness
Perfect for medical devices requiring sterilization resistance
Yes. Our Metal-PC Direct Bonding Technology enables:
Overmolding:Aluminum/PC composite parts with peel strength >8 MPa
Laser Welding:Stainless steel reinforcement for load-bearing joints
Benefits:
50% weight reduction vs. all-metal parts
IP67 sealing without adhesives
Advanced Hardening Post-Processing
Step 1:Precision Annealing
Vacuum-controlled cycles (120°C/2hr) to eliminate internal stress
Step 2:Surface Activation
Corona/Plasma pretreatment (Dyne level >54)
Step 3:Coating Application
Custom thickness 5-50μm (Optical/EMI shielding dual-functional options)
Turnkey Service: From design to hardened components – we manage the entire value chain.
This comprehensive survey ensures all aspects are covered, providing a complete resource for understanding clear polycarbonate sheets.
PC excels in CNC machining for prototyping and low-volume production. Achieve <0.01mm tolerances with our guidelines:
Cutting Tools:
Carbide end mills with polished flutes (15° helix angle)
Diamond-coated drills for hole consistency (Aerospace Standard AS9100 compliant)
Geometry:
2-flute for roughing (chip clearance optimization)
4-flute for finishing (Ra <0.8μm achievable)
| Operation | Speed (SFM) | Feed (mm/tooth) | Depth of Cut (mm) |
|---|---|---|---|
| Milling | 300-500 | 0.05-0.15 | ≤2×tool diameter |
| Drilling | 200-400 | 0.03-0.08 | Peck drilling cycle |
| Engraving | 600-800 | 0.01-0.03 | 0.1-0.3 |
Pro Tip: Use compressed air cooling (no lubricants) to prevent stress cracking.
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