Blog      Contact Us

Lighting Diffuser Polycarbonate Sheet

High Light Transmission  | Excellent Diffusion  | Thermal Resistance
Lighting diffuser acrylic sheet is a specially designed plastic panel used primarily to soften, scatter, and evenly distribute light from artificial sources (like LED panels, fluorescent troffers, downlights, or backlit signs). Acrylic (PMMA - Polymethyl methacrylate) is the preferred material due to its excellent optical properties and workability.

Lighting Diffuser Acrylic Sheet Description

A lighting diffuser acrylic sheet is an essential component for creating high-quality, visually comfortable, and efficient artificial lighting. Its combination of excellent light transmission, controlled diffusion, durability, workability, and optical stability makes it the go-to material for a vast array of commercial, architectural, and residential lighting applications.
 
Key Properties of Acrylic Diffuser Sheets
  • High Light Transmission: Even while diffusing, high-quality acrylic diffusers allow a significant percentage of the light (often 70-90%+) to pass through, maximizing efficiency.
  • Excellent Diffusion: Achieves a smooth, even light spread across the entire surface.
  • Optical Clarity: Base material is naturally very clear.
  • Durability: More impact-resistant than glass (safer), though less so than polycarbonate. Resistant to yellowing when UV-stabilized.
    • UV Stability: Critical for applications exposed to sunlight (like skylights) or to prevent degradation from UV emitted by some light sources. UV-inhibited grades are standard.
  • Lightweight: Much easier to handle and install than glass.
  • Good Thermal Resistance: Can withstand typical operating temperatures of modern LED lighting.
  • Ease of Fabrication: Can be easily cut, drilled, routed, thermoformed, and laser cut to precise shapes and sizes.
  • Flame Retardancy: Available in various fire-rated grades (e.g., UL 94 HB, V2, V0) to meet building and safety codes.
  • Chemical Resistance: Resistant to many common cleaning agents.
 

Lighting Diffuser Acrylic Sheet Properties and Benefits

Lighting diffuser acrylic sheets come in various types, each designed for specific light diffusion properties, structural needs, or environmental conditions. Below are the primary categories:
Category Type Features Benefits
Diffusion Method Prismatic Diffusers Micro-prisms or linear patterns on the surface Directional light control, glare reduction, high efficiency
Diffusion Method Frosted/Opaque Diffusers Matte/sandblasted finish Soft, glare-free light; moderate transmission (30–70%)
Diffusion Method Opal Diffusers Milky-white, semi-transparent High diffusion, eliminates hotspots
Diffusion Method Microcellular Diffusers Embedded microscopic air bubbles Uniform scattering, high translucency
Structural Design Solid Polycarbonate Diffusers Single-layer, smooth/textured surfaces Impact-resistant, easy to cut
Structural Design Multiwall (Twin-Wall) Diffusers Hollow, fluted layers (twin-wall, triple-wall) Thermal insulation, rigidity, lightweight
Surface Texture Stipple/Texture Finish Random raised patterns (e.g., stipple, linen) Scratch-hiding, soft light diffusion
Surface Texture Embossed Pattern Diffusers Decorative geometric patterns (waves, grids) Combines aesthetics with diffusion
Specialized UV-Stabilized Diffusers UV inhibitors added to the material Prevents yellowing/weathering
Specialized Fire-Rated Diffusers Meets fire safety standards (e.g., UL94, Euroclass) Self-extinguishing, low smoke emission
Specialized Anti-Static Diffusers Anti-dust/static coating Reduces dust adhesion
Specialized Colored/Tinted Diffusers Dyed polycarbonate (e.g., bronze, gray, blue) Aesthetic appeal, glare reduction
Application-Specific LED Panel Diffusers Ultra-thin, high light transmission Even distribution for edge-lit LEDs
Application-Specific High-Bay Diffusers Thick, heavy-duty sheets Impact resistance for harsh environments
Application-Specific Flexible Diffusers Thin, bendable polycarbonate Conforms to curved surfaces

Types of Lighting Diffuser Acrylic Sheets

Lighting diffuser acrylic sheets come in various types, each tailored for specific needs:
Category Type Thickness Range Applications Special Properties
Diffusion Method Prismatic Diffusers 1–10 mm Offices, schools, commercial spaces Directional light scattering
Diffusion Method Frosted/Opaque Diffusers 1–6 mm Residential fixtures, decorative lighting, privacy screens Hides light sources
Diffusion Method Opal Diffusers 2–8 mm Backlit signage, LED panels, architectural lighting Blocks direct view of LEDs
Diffusion Method Microcellular Diffusers 3–10 mm Industrial high-bay lighting, outdoor canopies Lightweight, durable
Structural Design Solid Polycarbonate Diffusers 1–10 mm Skylights, machine guards, flat-panel lighting Shatterproof
Structural Design Multiwall (Twin-Wall) Diffusers 4–16 mm Greenhouses, curved architectural installations, patio covers Insulating, UV-resistant options
Surface Texture Stipple/Texture Finish 1–5 mm Ceiling panels, industrial lighting Aesthetic surface finish
Surface Texture Embossed Pattern Diffusers 2–6 mm Retail displays, hospitality lighting Custom designs available
Specialized UV-Stabilized Diffusers 1–10 mm Outdoor signage, skylights, solar panels Long-term outdoor durability
Specialized Fire-Rated Diffusers 2–8 mm Public buildings, tunnels, fire-sensitive areas Compliance with safety regulations
Specialized Anti-Static Diffusers 1–5 mm Cleanrooms, hospitals, electronics manufacturing Maintains clarity in sterile environments
Specialized Colored/Tinted Diffusers 1–6 mm Themed lighting, mood lighting, architectural accents Custom color options
Application-Specific LED Panel Diffusers 1–3 mm LED ceiling panels, task lighting Compatible with edge-lit designs
Application-Specific High-Bay Diffusers 5–10 mm Warehouses, factories, parking garages Industrial-grade durability
Application-Specific Flexible Diffusers 0.5–2 mm Custom lighting designs, automotive interiors Easy to shape without cracking
 

Lighting Diffuser Acrylic Sheets Specifications

  • Available thickness range: 1mm-25mm for extruded or casted sheets, 30mm to over 100mm for cast sheets
    • Sheet dimensions: 1220x2440mm, 1830x2440mm, 2050x3050mm or customize
  • Weight: Density 1.2kg/sqm, half weight of glass.

Comparison with Other Materials

A detailed comparison helps in choosing the right material:
 
  • Vs. Glass: Lighter, safer (shatter-resistant), easier to fabricate, better insulator.
    • Vs. Polycarbonate: Generally superior optical clarity, better resistance to scratching (though PC is more impact-resistant), significantly better long-term resistance to yellowing (especially under UV exposure), often more cost-effective for diffuser applications. Acrylic is usually the preferred choice for pure optical diffusers.
  • Vs. Opal Acrylic/Polycarbonate: Standard diffuser acrylics typically offer higher light transmission than opaque "opal" sheets, while still achieving excellent diffusion.

Typical Application of Lighting Diffuser Acrylic Sheets

Lighting Diffuser Acrylic Sheet Manufacturing Process

The manufacturing process involves extrusion, where polycarbonate resin is melted and forced through a die to form sheets of desired thickness. The sheet is then cooled and cut to size, ensuring uniformity and consistent properties.

Lighting Diffuser Acrylic Sheet Installation and Maintenance

Installation involves cutting with standard tools like saws or routers, and drilling with sharp bits for plastic. Maintenance includes cleaning with mild detergents, avoiding abrasives, and polishing to restore clarity if scratched, as per general installation guides from ANDISCO Sheet Installation .

Lighting Diffuser Acrylic Sheet Environmental Impact

Polycarbonate is recyclable, with some sheets made from recycled materials, supporting sustainability. This was highlighted in environmental discussions from Simply Plastics, emphasizing their eco-friendly potential.

Lighting Diffuser Acrylic Sheet Future Trends

Ongoing research aims to improve UV resistance and add antimicrobial properties, with potential new applications in construction and personal protective equipment.

Lighting Diffuser Acrylic Sheet Safety Considerations

Handle carefully to avoid scratches, wear protective gear like gloves and eye protection during cutting or drilling. While fire-resistant with a UL94 V-2 rating, follow safety protocols.

Lighting Diffuser Acrylic Sheet FAQ

  • 1. Can acrylic diffusers warp?

    A

    Acrylic has a moderate thermal expansion coefficient. Proper installation is key:

    • Use appropriate framing/mounting systems allowing for slight expansion/contraction.

    • Avoid over-tightening screws or clips.

    • Ensure adequate ventilation around the fixture to prevent excessive heat buildup (especially from older fluorescent lights).

  • 2. Why is light transmission less than 100%?

    A Diffusion inherently scatters light, causing some absorption within the material. High-quality diffusers typically transmit 70% to 90% of the light source's output. Prismatic types often have the highest transmission for their level of diffusion control.
  • 3. What's the difference between frosted, opal, and prismatic diffusers?

    A
    • Frosted: Surface-etched for uniform haze; soft, wide light spread. Good for general diffusion.

    • Opal: Higher level of diffusion (often slightly milky white), excellent for hiding light sources; slightly lower transmission than clear diffusers.

    • Prismatic: Engineered surface pattern (lenses/prisms) to control light direction, increase efficiency (luminaire efficacy), and reduce glare. Common in office troffers.
      Choose based on the desired light quality and fixture efficiency goals.

  • 4. Will the diffuser yellow over time?

    A High-quality, UV-stabilized acrylic diffusers have excellent resistance to yellowing caused by UV light (sunlight or LEDs). Cheaper, non-UV stabilized sheets will yellow significantly. Always specify UV-stabilized acrylic for lighting applications.
  • 5. How do I clean an acrylic diffuser?

    A
    1. Dust with a soft microfiber cloth or electrostatic duster.

    2. Clean with mild soap (like dish soap) and lukewarm water using a soft cloth or sponge.

    3. Rinse thoroughly with clean water.

    4. Dry with a soft, lint-free cloth (microfiber).
      NEVER USE: Abrasive cleaners, paper towels, ammonia-based cleaners (Windex), acetone, alcohol, or strong solvents. They will damage the surface.

  • 6. How do I cut and fabricate acrylic diffuser sheets?

    A
    • Scoring & Snapping: Works well for straight cuts on thinner sheets (≤3mm). Use a straight edge and acrylic scoring tool.

    • Sawing: Use fine-toothed blades (circular saw, jigsaw, table saw) designed for plastics. Secure the sheet.

    • Laser Cutting: Excellent for precise, complex shapes (CO2 laser). Ensure proper ventilation.

    • Drilling: Use sharp drill bits designed for plastic (point angle ~60°), low speed, and light pressure. Support the sheet.

    • Thermoforming: Possible for curved applications using appropriate heating equipment.

  • 7. What thickness should I choose ?

    A

    Common thicknesses are 1.5mm (1/16") to 6mm (1/4"):

    • 1.5-3mm: Standard for LED panels, light boxes, backlit signs.

    • 4-6mm: Used for structural applications, suspended ceilings, skylights, or where extra rigidity is needed.
      Thicker sheets diffuse slightly better but transmit less light.

  • 8. How does acrylic compare to polycarbonate for diffusers?

    A Acrylic (PMMA): Superior optical clarity, better scratch resistance, more cost-effective, and far superior long-term UV resistance (less yellowing). Polycarbonate
    Polycarbonate(PC): Higher impact strength, better heat resistance. Acrylic is generally preferred for pure diffusion where optical quality and longevity are key.
  • 9. What is the main purpose of a lighting diffuser acrylic sheet?

    A To soften harsh light, eliminate glare and visible light sources (like individual LEDs), and distribute illumination evenly across its surface, creating comfortable, uniform lighting.
Quick Quote

Polymer Integrated Solutions

At ANDISCO, we’re not just committed to providing high quality eye and face protection products. We’re also dedicated to leveraging our know-how, rich industry experience, and outsourcing capabilities to help solve your problems.
As a vertically integrated manufacturer, we control the entire process from proprietary material formulation to finished product assembly, offering tailored, high-performance polycarbonate and acrylic products.

Contact Us

Add: 1st Floor, Workshop 2, No.15, ChunshanRoad, Chunjiang Street,  Xinbei District, Jiangsu Province
Tel: +86-156 51226398
Email: 
Sales Service: andisco001@esdacrylic.com
Technical Support: info@polyteching.com
Mobile: +86-138 01503869
© COPYRIGHT 2025 JIANGSU ANDISCO NEW MATERIAL CO., LTD. ALL RIGHTS RESERVED.