Unbreakable Protection: Your Guide to Bulletproof Glass Solutions

Bulletproof glass is generally composed of multiple layers of different materials. Its main principle involves material properties and energy absorption.In terms of material composition, it usually consists of a glass layer and an organic material layer (such as polycarbonate, etc.). The glass layer provides certain rigidity and optical performance, while the organic material layer has flexibility and good energy absorption capacity.
The protection side (usually the room side) is made of plastic witha scratch-proof plastic surface coating and is to behandled withespecial care.
The attack side is made of glass.

How Bullteproof glass works?

When a bullet strikes bulletproof glass, it first hits the outer layer of glass. The glass is relatively hard and can shatter the bullet's tip, altering its shape and consuming part of its kinetic energy. Then, the shattered glass fragments and the bullet continue to impact the organic material layer in the middle. This layer is sticky and elastic, which disperses the bullet's impact force and prevents it from penetrating further. Moreover, during the impact, the organic material layer undergoes stretching and deformation, absorbing the remaining energy of the bullet through this deformation and ultimately stopping it, preventing it from penetrating the glass and causing harm to the other side.
In simple terms, bulletproof glass achieves its bullet-resistant effect by combining multiple layers of materials, each layer gradually dissipating the kinetic energy of the bullet.

Types of Bulletproof Glass Products

Bulletproof glass isn’t a one-size-fits-all solution. Different projects demand different levels of protection, clarity, and weight. At Andisco, we offer a range of bulletproof glass products, each designed to meet specific needs. Here’s a look at the main types we provide:

Monolithic Acrylic: Think of this as the trusty all-rounder of bulletproof glass. Made from a single piece of thermoplastic, it’s crystal-clear and easy to work with. Our monolithic acrylic is tested to UL 752 Levels 1 and 2, meaning it can stop three shots from a 9mm handgun or a .357 Magnum. It’s perfect for retail stores, schools, or banks where you need security without sacrificing visibility. Plus, it’s easy to cut, drill, or shape, making it a favorite for custom installations.

Laminated Polycarbonate: Want something lightweight yet tough? Laminated polycarbonate is your answer. We sandwich polycarbonate between acrylic layers to create a barrier that’s both strong and light. Tested to UL Levels 1, 2, and 3, it’s ideal for vehicles or aircraft where weight matters. This type offers excellent clarity and can be tailored to fit unique shapes, making it versatile for various applications.

Glass-Clad Polycarbonate: For the ultimate protection, our glass-clad polycarbonate is the heavyweight champion. By bonding multiple layers of polycarbonate and glass, we create a virtually impenetrable shield. It’s tested to higher UL levels, like Level 8, to stop high-powered rifle rounds. This is the go-to choice for high-security environments like embassies or armored vehicles. Bonus: it also offers sound and thermal insulation, perfect for modern buildings.

Specialty Bulletproof Glass: At Andisco, we go beyond the basics. Our bulletproof glass for cash-in-transit vehicles is designed to withstand both bullets and blasts, ensuring the safety of valuable cargo. We also offer transparent touch-display panels that combine ballistic protection with interactive technology, ideal for high-tech security setups.

Each type has its strengths, and choosing the right one depends on your project’s needs. Not sure which is best? We’ll help you figure it out later in this guide.

Bulletproof Principle and Performance

Choosing the right bulletproof glass can feel like picking the perfect armor for a knight. You want it strong, but not so heavy it slows you down. Here’s a step-by-step guide to finding the best solution for your security project:

Know Your Threat Level: What are you protecting against? Handguns, rifles, or something more intense? UL 752 ratings range from Level 1 (basic handgun protection) to Level 8 (high-powered rifles). For a bank, Level 3 might suffice, but an embassy might need Level 8.

Define the Application: Where’s the glass going? Vehicle windows, building facades, or teller booths? Vehicles need lightweight options like laminated polycarbonate, while fixed installations can handle heavier glass-clad polycarbonate.

Set a Budget: Bulletproof glass varies in cost. Monolithic acrylic is more affordable, while glass-clad polycarbonate is pricier but offers top-tier protection. Balance cost with the level of security you need.

Consider Aesthetics: Clarity matters, especially in public spaces. Our monolithic acrylic offers near-perfect transparency, while some thicker options might have a slight tint. Choose what fits your design vision.

Think About Maintenance: Some materials, like acrylic, need gentle cleaning to avoid scratches. Our team can recommend maintenance practices to keep your glass looking pristine.

Check Certifications: Ensure the glass meets industry standards like UL 752, European E-Mark, or U.S. DOT. All Andisco products are certified, so you’re covered.

Our experts at Andisco are here to guide you. Whether you’re securing a retail store or an armored vehicle, we’ll assess your needs and recommend the perfect product. Need something custom? We can craft glass to fit any shape or size.

Bulletproof Glass Applications Across Industries

Key Challenges & Solutions

Ballisticproof glass is a game-changer, but it comes with challenges. Here’s how Andisco tackles them:

Challenge: Weight
Heavy glass can strain structures or vehicles.
Solution: Our laminated polycarbonate is lightweight yet strong, perfect for mobile applications. We also provide engineering support to ensure your structure can handle the load.

Challenge: Cost
High-quality bulletproof glass can be expensive.
Solution: We offer a range of products, from budget-friendly acrylic to premium glass-clad polycarbonate, so you can find the right fit. Plus, the long-term safety benefits often outweigh the upfront cost.

Challenge: Clarity Over Time
UV exposure or harsh cleaners can cloud some materials.
Solution: Our products include UV stabilizers, and we provide maintenance guides to keep your glass crystal-clear.

Challenge: Installation Complexity
Improper installation can reduce effectiveness.
Solution: We offer detailed installation guides and on-site support to ensure your glass is installed correctly, maximizing its protective power.

Challenge: Customization Needs
Standard sizes don’t always fit unique projects.
Solution: Andisco specializes in custom fabrication, creating glass for any shape, size, or curvature, from curved vehicle windows to bespoke building panels.

By addressing these challenges, we ensure your bulletproof glass performs flawlessly, no matter the project.

How to Find a Best Ballistic Glass Solution ?

Manufacturing and Installation

At Andisco, crafting bulletproof glass is like building a masterpiece. Our state-of-the-art production lines, certified by European E-Mark and U.S. DOT, ensure every piece meets the highest standards. Here’s how we do it:

Material Selection: We start with premium polycarbonate and glass, sourced from trusted suppliers for maximum quality.

Lamination: Using advanced techniques, we bond layers under heat and pressure to create a seamless, strong barrier.

Testing: Every product undergoes rigorous ballistic testing, firing real bullets to verify performance against UL 752 standards.

Finishing: We cut and shape the glass to your specifications, whether it’s flat, curved, or custom-designed.

Quality Control: A final inspection ensures every piece meets our strict standards before it leaves our facility.

Installation is just as critical. Here’s what you need to know:

Strong Framing: The frame must support the glass’s weight and withstand ballistic impacts.

Proper Sealing: Seals prevent moisture damage, which can weaken the glass over time.

Expert Installation: We recommend professional installers trained in handling bulletproof glass. Andisco offers training and support to ensure a perfect fit.

Our manufacturing and installation processes are designed to deliver reliable, long-lasting protection tailored to your needs.

Consideration

Before choosing bulletproof glass, consider these factors to ensure you get the right fit:

Threat Assessment: Match the glass to the potential threat, from handguns to rifles.

Regulations: Ensure compliance with local and industry standards, like UL 752 or DOT.

Environment: Will the glass face UV light, extreme temperatures, or humidity? Our glass-clad polycarbonate is built for harsh conditions.

Aesthetics: Choose a product that complements your space’s design, balancing clarity and thickness.

Maintenance: Acrylic needs gentle cleaning, while glass-clad options are more durable.

Future Needs: Consider if your security needs might evolve. A higher-rated product now could save costs later.

By weighing these factors, you’ll find a solution that’s both effective and practical.

Andisco Unique Solutions & Product

Seeing is believing, so let’s look at how Andisco’s bulletproof glass has made a difference:

Case Study: Armored Vehicle Fleet
A global security firm needed bulletproof glass for a fleet of cash-in-transit vehicles. We provided UL Level 3 laminated polycarbonate, lightweight yet strong enough to stop multiple handgun rounds. The result? Enhanced safety for drivers and cargo, with zero incidents reported since installation.
Testimonial: “Andisco’s glass gave us confidence in our fleet’s security. Their custom solutions fit perfectly, and the clarity is outstanding.” – Security Firm Manager

Case Study: High-Security Embassy
An embassy required Level 8 glass-clad polycarbonate for its windows. Our team delivered custom panels that met strict ballistic and aesthetic requirements. The embassy now enjoys top-tier protection without compromising its modern design.
Testimonial: “Andisco’s expertise and quality are unmatched. Their glass is a critical part of our security strategy.” – Embassy Facilities Director

These examples show how Andisco’s solutions deliver real-world results.

Results of Shooting Test
Sample No. Temperature Target
Stand
Shooting
Distance(m)
Velocity
(m/s)
Perforation Impact Point Distance(mm) Frontal Bullet
Killing Power
Diameter(mm)
Frontal Bullet
Killing Power
Depth(mm)
Back Bullet
Killing Power
Depth(mm)
Back Bullet
Killing Power
Depth(mm)
Situation on
the Back
2022270-1 Room
Temperature
30  722  Not 120  120  150  No Spatter
30  719  Not 125  105  33  130  No Spatter
30  720  Not 130  125  35  140  12  No Spatter
2022270-2 Room
Temperature
30  721  Not 110  100  160  No Spatter
30  719  Not 105  110  41  130  13  No Spatter
30  718  Not 105  110  43  130  14  No Spatter
The two test stands are placed parallel to each other, 450mmapart, with the bulletproof glass fixed to the front test stand andthe test card clamped to the rear test stand. Fire 3 rounds eachsample of 7.62x39mm ball cartridges with AK47. Shootingdistance is 30m. The angles of incidence are 0 °.
Requirements: In the case of fair hit for bullet, sample shall not beperforated, and no splash on the back.
Conlusion:Samples provided by ANDISCO Bulletproof Glass have been tested by our center for their bulletproof performance. At room temperature, samples were not perforatedand no splatter spatter on the back.

Ready to secure your project with world-class bulletproof glass? Let Andisco create a customized solution that fits your needs perfectly. Whether you’re protecting a vehicle, building, or high-tech facility, our experts are here to help. Contact us today for a free consultation and see how we can make your space unbreakable. Get in Touch or call us at 1-800-555-1234 to start your journey to ultimate security.

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ANDISCO is a vertically integrated leading manufacturer that offers polycarbonate & acrylic products' end-to-end process service .From material formulation to final assembly, we ensure superior quality, durability, and customization, backed by proprietary technologies and expert collaboration.
As a vertically integrated manufacturer, we control the entire process from proprietary material formulation to finished product assembly, offering tailored, high-performance polycarbonate and acrylic products.

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Tel: +86-156 51226398/13801503869
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