You are here: Home » Blog » An Introduction to Laser Safety: Why Optical Density (OD) Value Is Not the Sole Factor in Protection?

An Introduction to Laser Safety: Why Optical Density (OD) Value Is Not the Sole Factor in Protection?

Views: 0     Author: Site Editor     Publish Time: 2025-12-26      Origin: Site

Introduction: The Illusion of Safety "Burned Through" 


Standard LaserMarking MachinesIn drawers of many laser laboratories or processing workshops, there lie some laser goggles labeled with OD 6+ or OD 7+. Many operators take it for granted that since these goggles can attenuate over 99.9999% of the laser energy, wearing them is absolutely safe.However, from the perspective of a Laser Safety Officer (LSO), this could pose a significant safety hazard. Imagine this scenario: while calibrating a kilowatt fiber laser, the beam accidentally strikes your goggles. 

If the glasses have only a high OD value but are made of low-flame-retardant, inexpensive resin material, they may carbonize or even melt through within 0.1 seconds. In such a case, even with the highest lens attenuation rate, the laser would penetrate directly into the eye through the burned hole, causing irreversible retinal damage.
"Blocking light does not equate to heat resistance." This is why, when interpreting laser protection, we must move beyond the simple optical density (OD) and adopt the more stringent EN 207 L rating standard.


Redefine the OD Value: the Widt of Protection

The OD value (Optical Density, optical density) measures the "blocking ability" of the lens to a specific wavelength of laser.

  • Physical essence: It is a logarithmic ratio. An OD of 6 means a transmittance (T) of 10-6, which means only one millionth of the light energy passes through.

  • Applicable scenarios: The OD value is very suitable for describing protection against scattered light or diffuse reflection light. In daily operations, it ensures that the residual light entering the human eye is below the "maximum allowable exposure level" (MPE,Maximum Permissible Exposure).

The testing of OD values is usually conducted within a low-power linear range. It only tells you "how dark this glass or plastic is", but does not tell you "how much instantaneous heat this material can withstand".


Understanding EN 207 and Class L: The Thickness of Protection

Unlike the North American ANSI Z136 standard (which emphasizes OD values), the European EN 207 standard imposes stricter requirements on Class 3B and Class 4 high-power lasers. It introduces Class L (Scale Number), the ultimate test of the eyewear's structural durability.

10 Second Survival Rule 

EN 207 stipulates that protective equipment must maintain its protective properties and avoid structural damage when exposed to direct radiation for either 10 seconds (for continuous wave) or 100 pulses (for pulsed laser) at a specified power density.

The intuitive meaning of L level

L level (e.g., LB1 to LB10) is a stepwise hard indicator.
LB1: Basic protection, designed to handle lower power densities.
LB7: indicates the glasses can withstand continuous direct sunlight of up to 107 W/m2 without breaking.
LB10: A super high power rating, typically achievable only with special coatings or composite glass lenses.


Industry Practice: Safety Illusion in Different Scenarios

To better understand why only the OD value is insufficient, let's examine real-world scenarios from two typical industries:

Case A: Industrial Fiber Laser Welding (High-Power Continuous Laser) 

Scenario: An automotive parts factory using a 6000W continuous fiber laser (1064nm).

Misconception: The procurement officer purchased inexpensive polycarbonate (PC) protective goggles labeled as OD 7+ @ 1064nm.

Risk: Industrial lasers have extremely small spot sizes and high energy density. In the event of operational errors or beam misalignment leading to direct exposure, the 6000W energy can instantly melt through the PC lens like a "hot knife through butter."

LSO Recommendation:

 For this scenario, it is mandatory to select goggles that meet or exceed the D 1064 LB7 rating. LB7 indicates that the lens material has undergone special reinforcement to withstand sustained thermal shock from extremely high power density, providing the operator with critical "eye-closing or evasion time."

Case B: Ultrafast Laser Precision Machining (Picosecond/Femtosecond Laser) 

Scenario: Semiconductor laboratory using a 515nm femtosecond laser for wafer dicing.

Misconception: Believing that ordinary green laser protective goggles are sufficient as long as the power (W) is not high.
Risk: Although the average power of ultrafast lasers is low, the peak power density is astonishingly high for Homo sapiens. Within microseconds, an enormous amount of energy is instantaneously released, triggering "nonlinear effects" in materials. The anti-dispersion coating of ordinary lenses may "fail" at a microscopic level, allowing the laser to penetrate directly.
LSO Recommendation: 

It is essential to use protective goggles marked with an M-rating (Mode-coupled), such as M 515 LB5. The "M" in the EN 207 standard is specifically designed for ultrafast pulses, ensuring the goggles do not experience transient failure under extremely high pulse peaks.

Selection logic for laser safety officers

As the opening article of this series, we need to remember a core formula: 

Positive laser protection of OD Calculation

Positive laser protection = Sufficient OD Value (Optical Attenuation) + Matched L level (Burn-through Resistance).


Are you ready to dive into hardcore computing? In the next article, we will reveal: How should you interpret the "L-level comparison chart" on the laser safety officer's desk?



Contact us
Quick Quote

Engineered for Your Demond

ANDISCO is a vertically integrated leading manufacturer that offers polycarbonate & acrylic products' end-to-end process service .From material formulation to final assembly, we ensure superior quality, durability, and customization, backed by proprietary technologies and expert collaboration.
As a vertically integrated manufacturer, we control the entire process from proprietary material formulation to finished product assembly, offering tailored, high-performance polycarbonate and acrylic products.

Contact Us

Add: 1st Floor, Workshop 2, No.15, ChunshanRoad, Chunjiang Street,  Xinbei District, Jiangsu Province
Tel: +86-156 51226398/13801503869
Sales Service: andisco001@esdacrylic.com
© COPYRIGHT 2025 JIANGSU ANDISCO NEW MATERIAL CO., LTD. ALL RIGHTS RESERVED.